REMA WEAR Ceramic Paste Revolutionises Gold Mine Operations

A prominent gold mining operation faced persistent challenges with equipment wear in their ore processing plant. Critical OEM components such as chutes, hoppers, and pipelines experienced accelerated wear due to the abrasive nature of the mined ore. Frequent shutdowns for repairs and maintenance significantly disrupted operations, resulting in lost productivity and high maintenance costs.

CHALLENGES

The mine needed a solution that could:

• Reduce the frequency of shutdowns for equipment repairs.
• Extend the operational life of OEM components.
• Offer ease of application to minimise downtime during maintenance.

SOLUTION

REMA WEAR, a new high-performance ceramic wear paste, was introduced to the operation. Designed for extreme abrasion resistance, REMA WEAR combines advanced ceramic particles with a durable bonding matrix, making it an ideal solution for high-wear environments. Its user-friendly application process allows for quick repairs and seamless integration into maintenance schedules.

IMPLEMENTATION

The gold mine applied REMA WEAR paste to critical wear points in their ore processing equipment during a scheduled maintenance shutdown. The paste’s fast curing time and straightforward application process enabled maintenance crews to complete the repairs in less time than traditional methods.

THE RESULTS

• Reduced Downtime: By using REMA WEAR, the maintenance team cut repair time by 50%, saving several hours of downtime during each application cycle.
• Extended Equipment Life: The paste doubled the lifespan of OEM components, significantly reducing the frequency of replacements.
• Ease of Application: The simple application process minimised the need for specialised training, ensuring consistent and reliable results from the maintenance team.

IMPACT

The introduction of REMA WEAR not only increased the mine’s operational efficiency but also resulted in considerable cost savings. The reduced downtime and extended equipment life translated into higher throughput and lower maintenance expenses. Over a six-month period, the mine reported a 30% reduction in maintenance costs and a significant improvement in production continuity.

CONCLUSION

REMA WEAR ceramic paste proved to be a game-changer for the gold mining operation. By addressing critical wear challenges with an innovative and easy-to-use solution, the mine achieved substantial improvements in both productivity and cost efficiency. REMA WEAR demonstrates the power of advanced materials in optimising industrial processes and minimising operational disruptions.

Looking to reduce downtime and extend equipment life? Discover how REMA WEAR can enhance your operations: Learn More