Loopless Rip Detection System
Black electronic device with a display screen, branding logos on the left and bottom, and a QR code on the right, mounted on a gray wall.Loopless Rip Detection System
Black electronic device with a display screen, branding logos on the left and bottom, and a QR code on the right, mounted on a gray wall.

Loopless Rip Detection System

Advanced Technology for Conveyor System Protection

The Loopless Rip Detection System offers state-of-the-art protection for conveyor systems, ensuring rapid detection and prevention of longitudinal rips. Designed to maintain optimal productivity and reduce costly downtimes, this innovative system uses advanced algorithms to detect and mitigate damage before it occurs. With no need for physical sensors embedded in the belt, the Loopless Rip Detection System offers a maintenance-free, efficient solution for all conveyor belt types and environments.

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Product Information

Features

  • Immediate Detection: Advanced algorithms detect rips as soon as they occur, preventing major system damage and downtime.
  • Prevention Capabilities: Predictive technology identifies potential damage before it becomes a rip, allowing for proactive maintenance.
  • Maintenance-Free Operation: Unlike traditional systems, no physical sensors or embedded loops are required, meaning zero risk of wear and tear.
  • Wide Application Range: Suitable for all conveyor belts, regardless of the cover ratio or material type.
  • Cost-Effective: Small investment with a significant reduction in downtime and associated costs.
  • Lifetime Warranty: Includes lifetime hardware and software updates, ensuring ongoing performance and reliability.

Applications

The Loopless Rip Detection System is designed for industries where conveyor systems are integral to daily operations. It is particularly suited for environments such as:

  • Mining: To prevent unplanned shutdowns and costly rip repairs due to high-impact material handling.
  • Bulk Handling: Where conveyor systems are continuously exposed to abrasive and heavy materials.
  • Energy & Power Plants: Ensuring continuous operations with minimal risk of failure.
  • Chemical Processing: Providing protection in environments where corrosion risks are high.

Specifications

  • Belt Width: Suitable for belts ranging from 600 mm to 6000 mm.
  • Belt Speed: Supports systems up to 12 m/s.
  • Temperature Range: Operates effectively between -20°C and 55°C.
  • System Outputs: Equipped with 3x Open Relays (max. 250V 6A), 1x Ethernet TCP/IP, and 1x Analog Output 0…10V.
  • Power Input: 88 – 264 VAC, 125 – 270 VDC.
  • IP Class: IP67 standard, with IP69K upon request.
  • Conformity: CE, UL, RoHS (ATEX certification available upon request)
A worn industrial conveyor belt with visible patchwork and repair stitches running along its center. Metal grating and machinery parts are partially visible to the side.

Proven Success in Action

REMA TIP TOP’s Loopless Rip Detection System demonstrated its value when a major gold miner in Kalgoorlie faced recurring conveyor downtime due to belt rips. Installed in June, the system detected a rip in just 1.5 meters on July 27, preventing severe damage and costly downtime. This success story highlights REMA’s commitment to innovative solutions that optimize uptime and safety.

READ THE FULL CASE STUDY HERE
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Reduced Downtime

Immediate detection to minimise costly interruptions.

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Lower Operational Costs

Reduces expenses on system repairs and part replacements.

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Enhanced Safety

Proactively identifies issues, ensuring safer operations.

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Versatile Integration

Fits various conveyor types, easy integration.

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