Automated Roller Failure Detection & Monitoring
Automated Roller Failure Detection & Monitoring
A black equipment case with a Terra15 branded device inside, featuring several control knobs and a handle on the front.
A black rectangular electronic device labeled "terra15" with multiple ports and a warning symbol on the front panel.

Automated Roller Failure Detection & Monitoring

Revolutionise Conveyor Monitoring with Distributed Sensing Technology

Our advanced Distributed Fiber Optic Sensing (DFOS) solution offers complete, real-time monitoring of your conveyor systems. By detecting early-stage failures and delivering continuous data insights, you can reduce downtime, improve operational safety, and increase productivity—all while minimising the need for manual inspections.

Technical Enquiry Sales Enquiry View Catalogue
A black equipment case with a Terra15 branded device inside, featuring several control knobs and a handle on the front.

Technical Enquiry Sales Enquiry View Catalogue
A black rectangular electronic device labeled "terra15" with multiple ports and a warning symbol on the front panel.

Technical Enquiry Sales Enquiry View Catalogue

Product Information

Features

  • 24/7 monitoring with real-time data and alerts
  • Remotely accessible through cloud and local networks
  • Covers up to 10 km of conveyor with a single DFOS unit
  • Requires no power at sensing points
  • Maintenance-free once installed

Applications

  • Mining and bulk handling industries
  • Hazardous environments where manual inspections are challenging
  • Sites with extended conveyor systems needing continuous monitoring
  • Operations requiring predictive maintenance to prevent unscheduled downtime

Specifications

  • Fiber optic cable spans up to 10 km
  • Remote access via web interface or SCADA system integration
  • Provides historical data analysis for predictive maintenance
  • Automated reporting with real-time abnormality detection
  • Designed for harsh, abrasive environments

Diagram illustrating how a DAS interrogator transforms a fiber optic cable into sensors for vibration detection. Includes site installation, information flow, server room, interrogator, and data user interface.

How DFOS Works: Complete Conveyor Coverage with Minimal Effort

The Distributed Fiber Optic Sensing (DFOS) system provides full coverage for your conveyor, converting a single fiber optic cable into thousands of sensors. With continuous real-time monitoring, you’ll be able to detect and resolve issues before they lead to costly downtime.

  • Vibration Detection: The system senses vibrations along the conveyor, detecting potential failures or maintenance needs.
  • Data Processing: Data from the fiber optic cable is processed locally at the site and then summarised and sent to the cloud or on-premises servers.
  • Remote Monitoring: Access real-time insights and analytics from anywhere via desktop or mobile, allowing you to take action anytime, from any location.

 

A large conveyor system transports materials in an open-pit mining site, with a sign on the left indicating an emergency stop mechanism. The ground and equipment are covered in reddish-brown dust.

Real-Time Conveyor Monitoring Made Simple

Our advanced software provides operators with a real-time view of conveyor performance, enabling them to virtually “walk” the entire system without leaving the control room. This intuitive interface allows for seamless remote monitoring, delivering live data and insights from anywhere. With easy installation and a durable fiber optic cable designed to withstand harsh conditions, our system reduces the need for personnel to enter hazardous areas, improving both safety and productivity.

Red circle icon with a white clock face indicating 10:10.

24/7 Monitoring

Continuous surveillance for proactive maintenance

Icon of a red battery with a horizontal black line running through it, indicating that the battery is empty or not functioning.

No Power Required

Simplified setup without the need for additional power sources

Red computer monitor icon with a cloud symbol on the screen, representing cloud-based computing.

Remote Acces

Monitor and control from anywhere with cloud-based data access

An icon depicting a red hammer and red wrench crossed over each other, with a black diagonal line crossing through the image.

Maintenance-Free

Once installed, the system runs without the need for ongoing maintenance

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