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Case Study: Resolving Conveyor Belt Misalignment with REMATRACK CFX

Case Studies, Material Processing
Close-up of a conveyor belt system in an industrial setting, showing rollers and supporting structure beneath the moving belt.

At a busy port facility in Australia, conveyor belt misalignment was causing substantial operational disruptions. The conveyor system, vital for handling iron ore, suffered from severe alignment issues impacting performance and efficiency. To resolve these challenges, REMA TIP TOP implemented their advanced REMATRACK CFX1800EHDP system.

Challenges

The conveyor system, featuring a belt width of 1800mm and operating at a speed of 5.5 m/s, was plagued by severe belt misalignment. This problem led to:

  • Frequent Downtime: Regular operational interruptions due to misalignment.
  • Increased Maintenance: Higher costs and time associated with maintenance and repairs.
  • Operational Risks: Potential safety hazards and material spillage.

Solution

To address these challenges, REMA TIP TOP installed the REMATRACK CFX system on 12th October 2020. Key aspects of the solution included:

  • Automatic Adjustment: The system continuously monitors and adjusts for precise belt alignment.
  • High-Speed Capability: Designed to accommodate the 5.5 m/s belt speed and the large material flow of 15,000 t/h.
  • Durability: Engineered to withstand the demanding conditions of iron ore handling, minimising maintenance needs.
View from below a conveyor belt system, showing the underside of a moving belt with structural support beams and mechanical components visible.

The Results

Following the installation, the REMATRACK CFX system brought about significant improvements:

  • Eliminated Misalignment: The previous misalignment issues were fully resolved.
  • Reduced Downtime: Noticeable decrease in operational interruptions and maintenance requirements.
  • Enhanced Efficiency: Smoother conveyor operation with improved safety and reliability.

Find out more about how the REMATRACK CFX can optimise your conveyor system. Visit our product page for detailed information and specifications.